Used Benninghoven TBA-200 Stationary Asphalt Plant

Used Benninghoven TBA-200 t/h stationary, quickly assembled asphalt mixing plant (manufactured in 2009)

Year of manufacture: 2009

Production capacity: 1,000,000 T

Liquid fuel burner

The plant is currently fully operational.

Standard conditions:

The plant is designed to produce 200 t/h of road mix with a finished product initial moisture content of 4% and a temperature of 160°C under the following standard conditions:

Aggregate inlet temperature to the dryer exceeding 10ºC

Average feed aggregate density 1,650 kg/m3
Liquid fuel No. 6 calorific value ≥ 9,200 kcal/kg
Liquid fuel No. 4 calorific value ≥ 9,700 kcal/kg
Diesel fuel calorific value ≥ 10,200 kcal/kg
Natural gas calorific value ≥ 7,600 kcal/kg
Hot aggregate temperature increase 160 K
Residual moisture content in the mix 0.3%
Max. Aggregate size: 40 mm
Material pass-through screen: 3 mm, 35%
Material pass-through screen: 80 m, 8%
Total specific heat capacity: 0.21 kcal/kgºC
Production rate includes all recovered filler and an average value of 5% in bitumen with added mass
The material is non-porous and hygroscopic with a normal shape
Production tolerance according to environmental conditions and parameters: ±10%

Aggregate material feeding system
5 pcs. Material hoppers
Volume: 15 m³ each
Loading height: 3,500 mm

Screens: 5 pcs.
These 100 x 100 mm screens are placed on the aggregate hoppers to prevent non-standard aggregates and foreign materials from entering the belt.

Belt feeders
Belt feeders are driven by an inverter-controlled gear motor. Narrow hubs and guide rollers ensure smooth belt operation. A material flow sensor alerts when the unit is running low.

Belt width: 650 mm
Motor power: 2.2 kW

Drying drum Type: TT 24”
Time-proportional heating ensures uniform and high-quality drying, while the highest heating level ensures low exhaust gas temperatures.

Drying drum (TT. 24)
Length: 9,000 mm
Diameter: 2,400 mm
Drive motors: 4x18.5 kW

Aluminum casing

The aluminum sheet casing prevents heat loss.

Burner - Benninghoven RAX-JET TURBO 3 Liquid-fuel
Key features:
The burner is a compact monoblock design. Mounted on steel rails, the entire unit can be slid back for inspection of the burner and drying drum.
For optimal dryer operation, the air flow is generated by an internal radial-axial fan. Fan for optimal combustion.

Burner Blower
The burner fan is an axial fan with an internal conveyor motor, featuring a specially enclosed, waterproof, and dust-proof design.

Dust Filtration System:
Filter - Output: 49,000 Nm³/h
Filter Capacity: 70,260 Bm³/h
Filter Area: 694/645 m²

Exhaust Fan
Drive: 110 kW
Negative Pressure Regulation: Automatic

Coarse Filler Screw Conveyor: For transporting coarse filler.
Length: 6,000 mm

Fine Filler Screw Conveyor: For feeding fine filler.
Length: 6,000 mm

Hot Hoppers - 4 hoppers
Sand/Bypass 0-4 mm approx. 18.0 t
Crushed Stone 4-12 mm approx. 9.0 t
Crushed stone 12-20 mm approx. 9.0 t Stone 20-40 mm approx. 9.0 t
Total 0-40 mm approx. 45.0 t
Insulation: 150 mm 100 kg/m³

Bitumen sprayer
Capacity: 1,140 l/min

Dual shaft mixer ensures a uniform mixing process.
Drive motor: 2 x 30 kW
Capacity: 2,500 kg

Finished asphalt bin 50 t

Bitumen tanks 2* 35 m³

Online Batcher 3000 computer network management system

The plant is in excellent working condition.

The seller provides maximum assistance in arranging installation supervision and other technical issues related to plant maintenance.